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of high-performance wire,
cable and tubing since 1959
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MIL-DTL-22759/86 wires are normal-weight, high- performance aerospace hookup wires with insulation composed of PTFE/polyimide/PTFE tape and PTFE tape in several configurations. These wires are designed for aerospace and other applications requiring excellent thermal stability and good abrasion resistance.
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Item #

Conductor Size

Min. Conductor Dia.

Max. Conductor Dia.

Stranding

Insulation

Min. Insulation Diameter

Max. Insulation Diameter

Max. Resistance per 1000 ft. @ 20°C

Temperature Rating

Weight

W885-4 N/A 4/0 AWG N/A 0.565 in14.35 mm N/A 0.605 in15.37 mm N/A 2109/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.590 in14.99 mm N/A 0.630 in16.00 mm N/A 0.054 ohms N/A -55 to 200 ºC N/A 680.8 lb/1000 ft.1012.90 kg/1000 m.
W886-3/0 N/A 3/0 AWG N/A 0.500 in12.70 mm N/A 0.540 in13.72 mm N/A 1665/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.530 in13.46 mm N/A 0.560 in14.20 mm N/A 0.068 ohms N/A -55 to 200 ºC N/A 541.8 lb/1000 ft.806.10 kg/1000 m.
W886-2/0 N/A 2/0 AWG N/A 0.440 in11.18 mm N/A 0.475 in12.07 mm N/A 1330/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.475 in12.07 mm N/A 0.505 in12.80 mm N/A 0.085 ohms N/A -55 to 200 ºC N/A 431.6 lb/1000 ft.642.10 kg/1000 m.
W886-1/0 N/A 0 AWG N/A 0.395 in10.03 mm N/A 0.425 in10.80 mm N/A 1045/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.420 in10.67 mm N/A 0.450 in11.40 mm N/A 0.108 ohms N/A -55 to 200 ºC N/A 343.8 lb/1000 ft.511.50 kg/1000 m.
W886-1 N/A 1 AWG N/A 0.366 in9.30 mm N/A 0.380 in9.65 mm N/A 817/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.388 in9.86 mm N/A 0.408 in10.40 mm N/A 0.139 ohms N/A -55 to 200 ºC N/A 272.5 lb/1000 ft.405.40 kg/1000 m.
W886-2 N/A 2 AWG N/A 0.320 in8.13 mm N/A 0.340 in8.64 mm N/A 665/30 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.344 in8.74 mm N/A 0.364 in9.25 mm N/A 0.17 ohms N/A -55 to 200 ºC N/A 222.8 lb/1000 ft.331.50 kg/1000 m.
W886-4 N/A 4 AWG N/A 0.250 in6.35 mm N/A 0.263 in6.68 mm N/A 133/25 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: PTFE tape N/A 0.276 in7.01 mm N/A 0.288 in7.32 mm N/A 0.264 ohms N/A -55 to 200 ºC N/A 141.1 lb/1000 ft.209.90 kg/1000 m.
W886-6 N/A 6 AWG N/A 0.198 in5.03 mm N/A 0.208 in5.28 mm N/A 133/27 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: None. N/A 0.219 in5.56 mm N/A 0.229 in5.82 mm N/A 0.418 ohms N/A -55 to 200 ºC N/A 88.1 lb/1000 ft.131.10 kg/1000 m.
W886-8 N/A 8 AWG N/A 0.158 in4.01 mm N/A 0.166 in4.22 mm N/A 133/29 N/A Inner layer: PTFE tape; Second layer: PTFE/polyimide/PTFE tape; Third layer: PTFE tape; Fourth layer: None. N/A 0.180 in4.57 mm N/A 0.188 in4.78 mm N/A 0.658 ohms N/A -55 to 200 ºC N/A 57.5 lb/1000 ft.85.50 kg/1000 m.
W886-10 N/A 10 AWG N/A 0.106 in2.69 mm N/A 0.110 in2.79 mm N/A 37/26 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.122 in3.10 mm N/A 0.127 in3.23 mm N/A 1.19 ohms N/A -55 to 200 ºC N/A 31.2 lb/1000 ft.46.40 kg/1000 m.
W886-12 N/A 12 AWG N/A 0.084 in2.12 mm N/A 0.087 in2.22 mm N/A 37/28 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.100 in2.54 mm N/A 0.105 in2.67 mm N/A 1.90 ohms N/A -55 to 200 ºC N/A 19.6 lb/1000 ft.29.20 kg/1000 m.
W886-14 N/A 14 AWG N/A 0.065 in1.64 mm N/A 0.068 in1.74 mm N/A 19/27 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.081 in2.06 mm N/A 0.086 in2.18 mm N/A 2.88 ohms N/A -55 to 200 ºC N/A 12.5 lb/1000 ft.18.6 kg/1000 m.
W886-16 N/A 16 AWG N/A 0.052 in1.31 mm N/A 0.054 in1.38 mm N/A 19/29 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.068 in1.73 mm N/A 0.073 in1.85 mm N/A 4.52 ohms N/A -55 to 200 ºC N/A 8.55 lb/1000 ft.12.7 kg/1000 m.
W886-18 N/A 18 AWG N/A 0.046 in1.16 mm N/A 0.048 in1.23 mm N/A 19/30 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.061 in1.55 mm N/A 0.065 in1.65 mm N/A 5.79 ohms N/A -55 to 200 ºC N/A 6.65 lb/1000 ft.9.90 kg/1000 m.
W886-20 N/A 20 AWG N/A 0.037 in0.93 mm N/A 0.038 in0.98 mm N/A 19/32 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.051 in1.30 mm N/A 0.055 in1.40 mm N/A 9.19 ohms N/A -55 to 200 ºC N/A 4.50 lb/1000 ft.6.70 kg/1000 m.
W886-22 N/A 22 AWG N/A 0.029 in0.72 mm N/A 0.030 in0.77 mm N/A 19/34 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.043 in1.09 mm N/A 0.047 in1.19 mm N/A 15.1 ohms N/A -55 to 200 ºC N/A 2.97 lb/1000 ft.4.40 kg/1000 m.
W886-24 N/A 24 AWG N/A 0.023 in0.57 mm N/A 0.024 in0.62 mm N/A 19/36 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.038 in0.97 mm N/A 0.042 in1.07 mm N/A 24.3 ohms N/A -55 to 200 ºC N/A 2.04 lb/1000 ft.3.00 kg/1000 m.
W886-26 N/A 26 AWG N/A 0.018 in0.44 mm N/A 0.019 in0.49 mm N/A 19/38 N/A Inner layer: PTFE/polyimide/PTFE tape; Second layer: PTFE tape; Third layer: None; Fourth layer: None N/A 0.033 in0.84 mm N/A 0.037 in0.94 mm N/A 38.4 ohms N/A -55 to 200 ºC N/A 1.44 lb/1000 ft.2.10 kg/1000 m.
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