Unit of Measure
Specifications
|
Finished Wire
|
Mandrel Diameter (±3%)
|
Test Load (±3%)
|
Wire Ratings and Additional Requirements
Specifications
Mil-Spec No. |
N/A MIL-W-5086 |
Gauge |
N/A 16 |
Stranding |
N/A 19/29 |
Nom. Outer Diameter |
N/A 0.098 |
| Operating Voltage1 | N/A 600 V |
Temperature Rating |
N/A 105 ºC |
Conductor |
N/A Tinned Copper |
Insulation |
N/A Polyvinylchloride (PVC) |
Nom. Wall Insulation Diameter |
N/A 0.015 in0.381 mm |
Jacket Material |
N/A Clear Nylon |
Nom. Jacket Diameter |
N/A 0.002 in0.051 mm |
Stranding (Number of Strands X AWG gage of Strands) |
N/A 19 x 29 |
Min. Diameter of Stranded Conductor |
N/A 0.052 in |
Max. Diameter of Stranded Conductor |
N/A 0.058 in |
Finished Wire
Max. Resistance at 20ºC (68ºF) per 1000 ft. |
N/A 4.81 ohms |
Diameter |
N/A 0.098 ± 0.004 in |
Max. Weight |
N/A 10.70 lb/1000 ft. |
Mandrel Diameter (±3%)
Mandrel Diameter (±3%) - Life Cycle (Oven and Bend Tests) |
N/A 6.50 in |
Mandrel Diameter (±3%) - Cold Bend Test |
N/A 3.00 in |
Mandrel Diameter (±3%) - Wrap Test |
N/A 0.59 in |
Test Load (±3%)
| Test Load (±3%) - Life Cycle (Oven and Bend Tests)2 | N/A 1.00 lb |
Test Load (±3%) - Cold Bend Test |
N/A 3.00 lb |
Wire Ratings and Additional Requirements
Max. Conductor Temperature Range |
N/A 221 ºC105 ºF |
Blocking |
N/A 105 ±2 ºC221 ±3.6 ºF |
Color |
N/A In Accordance with MIL-STD-104, Class 1; White Preferred |
Color Striping or Banding Durability |
N/A 250 cycles (500 strokes) (min), 500 grams weight |
Flammability (Method 1) |
N/A
30 sec (max) after-flame 1.50 inches (max) flame travel, either direction on wire No flaming of tissue paper |
Humidity Resistance |
N/A 100 megohms for 1000 ft, min insulation resistance after humidity exposure |
Identification Durability |
N/A 125 cycles (250 strokes) (min), 500 grams weight |
Impulse Dielectric Test |
N/A
Primary Insulation (When Test is used in Lieu of Spark Test): 6.0 kilovolts (Peak), 100% Test Finished wire: 8.0 kilovolts (peak), 100% test |
Min. Insulation Resistance for 1000 ft. |
N/A 500 Megohms |
Life Cycle (Oven Temperature) |
N/A 120 ±2 ºC248 ±3.6 ºF |
Low Temperature (Cold Bend) |
N/A -55 ±2 ºC-67 ±3.6 ºF |
Shrinkage |
N/A 0.125 inch Max. @ 150º ±2ºC (302º ±3.6ºF) |
Smoke |
N/A 110 ºC230 ºF |
Spark Test of Primary Insulation |
N/A 3000 volts (rms), 60 Hz, 100% test |
Surface Resistance |
N/A 5 megohm-inches (min), initial and final readings |
| Thermal Shock (Oven Temperature)3 | N/A 105 ±2 ºC221 ±3.6 ºF |
Wet Dielectric Test |
N/A 2000 V RMS |
Wrap Test (Oven Temperature) |
N/A 95 ±2 ºC203 ±3.6 ºF |
- 1 Voltage rating at sea level
- 2 Also for bend tests after immersion.
- 3 Max. change in measurement, 0.06 inch
